Quality CNC Turn Mill Machine & CNC Vertical Lathe Machine factory

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For a mid-sized industrial firm specializing in high-volume production of complex shafts and discs, these needs became a critical pain point until they adopted the AT-361MY CNC Turning Center. Equipped with a high-performance TCSM Turret and industry-leading FANUC OI-TF System, this machine redefined the firm’s production workflows, cut downtime, and elevated machining precision. This case study explores how the AT-361MY became a cornerstone of their operations and why it’s a top choice for manufacturers worldwide. 1. Real-World Challenge: Slow Tool Changes & Inconsistent Precision Hinder Production The industrial firm faced two major obstacles that limited its growth:First, its old CNC lathes relied on manual or low-speed turrets, which took 15–20 minutes to switch between tools for composite machining (turning, drilling, milling). With high-volume orders for parts requiring 5+ tool changes per unit, this downtime added up to 30% of daily production hours.Second, the outdated control systems struggled to maintain consistent precision—especially for complex procedures. The firm’s components required tight tolerances (down to 0.005mm), but frequent programming errors and slow system response led to a 7% product rejection rate, increasing material waste and customer complaints. “We needed a turning center that could switch tools fast and hold tight tolerances, even when running 12-hour shifts," said the firm’s production director. “Our customers demand on-time delivery of high-precision parts, and our old machines couldn’t keep up." 2. The Solution: AT-361MY CNC Turning Center – TCSM Turret & FANUC OI-TF System at Its Core The AT-361MY addressed every pain point with its purpose-built design, centered on two game-changing components: TCSM Power Turret (BMT55-12T Spec): This 12-tool turret eliminated manual tool changes, reducing switch time from 15–20 minutes to just 40–60 seconds per tool. With 12 dedicated stations, the turret supported simultaneous composite machining—turning a shaft, drilling holes, and milling grooves in one continuous cycle. Daily production output increased by 40% within the first month. FANUC OI-TF Control System: The industry-proven FANUC system simplified programming, reduced errors by 65%, and delivered real-time parameter adjustments. Its intuitive interface allowed operators (even those with basic training) to set up complex jobs in half the time, while its fast processing speed ensured smooth, consistent machining of intricate parts. All-Around Performance: Complementing the turret and control system, the AT-361MY’s 1100mm Z-axis travel handled long workpieces (up to 1100mm) in one go, eliminating the need for split processing. Its 3.0KW servo motors (X/Y/Z axes) and high-precision ball screws (R32/10 for X/Y, R40/10 for Z) achieved repeatability of 0.003mm (X-axis), 0.005mm (Y-axis), and 0.007mm (Z-axis)—cutting the rejection rate from 7% to 1.2%. 3. Key Advantage 1: TCSM Turret – Speed & Versatility for Composite Machining The TCSM Turret (BMT55-12T) is the AT-361MY’s workhorse, designed for high-volume, multi-task machining: 12 Tool Stations: Accommodates a full range of tools (turning inserts, drills, end mills) for complex parts, eliminating the need for multiple machines or manual tool swaps. For the firm’s shaft components (which require 6 tool changes), this meant completing each unit in 8 minutes instead of 15. 3.7KW Power Tool Motor: Delivers stable torque for heavy-duty cutting (e.g., milling steel components) and precise control for delicate tasks (e.g., drilling small holes in aluminum parts). The motor’s compatibility with various materials (steel, aluminum, alloys) made the AT-361MY a versatile solution for the firm’s diverse product line. Durable Design: The turret’s robust construction withstands 12-hour daily operation, with minimal maintenance required. After 6 months of use, the firm reported zero turret-related downtime— a stark contrast to their old machines, which needed monthly turret repairs. 4. Key Advantage 2: FANUC OI-TF System – Precision & Ease for Complex Programming The FANUC OI-TF Control System is the AT-361MY’s “brain," ensuring accuracy and efficiency at every step: Error Reduction: The system’s built-in diagnostic tools flag programming mistakes (e.g., incorrect tool offsets) before machining starts, preventing costly material waste. For the firm, this meant saving $12,000 monthly in scrap metal costs. Fast Setup: Pre-loaded machining templates for common parts (e.g., shafts, discs) cut setup time by 50%. Operators simply input part dimensions, and the system auto-generates the program—ideal for high-volume, repeat orders. Remote Monitoring: The FANUC system supports remote diagnostics, allowing the factory’s technical team to troubleshoot issues without stopping production. Once, a minor programming glitch was fixed in 10 minutes via remote access—avoiding a 2-hour shutdown. 5. Beyond the Core: AT-361MY’s Additional Features for Industrial Reliability The AT-361MY’s value extends beyond its turret and control system, with features tailored for industrial durability and performance: High-Power Spindle: A 11-15KW (Guangyu) spindle motor with 3000(2500)rpm speed handles both high-speed aluminum cutting and low-speed, heavy-load steel machining. The spindle’s A2-8 nose end and 92(106)mm through-hole diameter support large bar stock (up to 92mm), reducing material handling time. Programmable Tailstock: With an 80mm mandrel (MT5 taper), the tailstock provides stable support for long workpieces, minimizing vibration and improving surface finish. For the firm’s 1000mm-long shafts, this feature eliminated warping and ensured consistent diameter across the part. Space & Efficiency: Weighing 6400kg with a 355*177cm floor area, the machine fits easily in the firm’s workshop. Its 300-liter water tank keeps tools cool during long runs, extending tool life by 25% and reducing tool replacement costs.

.gtr-container-a1b2c3d4 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 16px; box-sizing: border-box; max-width: 100%; overflow-x: hidden; } .gtr-container-a1b2c3d4 .gtr-title { font-size: 24px; font-weight: bold; margin-bottom: 16px; text-align: left; line-height: 1.3; } .gtr-container-a1b2c3d4 .gtr-subtitle { font-size: 18px; font-weight: bold; margin-top: 32px; margin-bottom: 12px; text-align: left; line-height: 1.4; } .gtr-container-a1b2c3d4 p { font-size: 14px; margin-bottom: 16px; text-align: left !important; line-height: 1.6; } .gtr-container-a1b2c3d4 strong { font-weight: bold; } .gtr-container-a1b2c3d4 ul { list-style: none !important; padding: 0; margin-top: 8px; margin-bottom: 8px; } .gtr-container-a1b2c3d4 ul li { position: relative; padding-left: 20px; margin-bottom: 8px; font-size: 14px; text-align: left; list-style: none !important; } .gtr-container-a1b2c3d4 ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #007bff; font-size: 18px; line-height: 1; top: 0; } @media (min-width: 768px) { .gtr-container-a1b2c3d4 { padding: 24px 40px; max-width: 960px; margin: 0 auto; } .gtr-container-a1b2c3d4 .gtr-title { font-size: 28px; margin-bottom: 20px; } .gtr-container-a1b2c3d4 .gtr-subtitle { font-size: 20px; margin-top: 40px; margin-bottom: 16px; } .gtr-container-a1b2c3d4 p { margin-bottom: 20px; } .gtr-container-a1b2c3d4 ul li { padding-left: 25px; margin-bottom: 10px; } .gtr-container-a1b2c3d4 ul li::before { font-size: 20px; left: 0; } } How Advanced AT-361MY Turning Machine with 1100mm Z-Axis Boosts Precision in Medium & Large Workpiece Machining For a leading automotive parts manufacturer specializing in long-shaft and large-disc components, the struggle to balance processing efficiency, precision, and adaptability had long been a bottleneck. Traditional turning machines either failed to handle the 1100mm+ length of key workpieces or compromised on accuracy when switching between drilling, milling, and turning tasks. That all changed with the adoption of the Advanced AT-361MY Turning Machine—a CNC lathe engineered for high-precision, multi-functional machining, with its standout 1100mm Z-Axis Processing Length solving the firm’s most pressing challenges. This case study explores how the AT-361MY transformed production and why it’s become a top choice for industrial manufacturing. 1. Real-World Challenge: Machining Long, Large Workpieces Without Sacrificing Precision The automotive parts manufacturer faced two critical pain points:First, its existing machines lacked sufficient Z-axis travel to process long-shaft components (up to 1100mm in length), forcing the team to split production into multiple steps—adding time, increasing error risk, and raising costs.Second, switching between turning, drilling, and milling required manual tool changes, leading to downtime (up to 20 minutes per batch) and inconsistent precision (repeatability often exceeded 0.01mm, failing to meet automotive industry standards). “We needed a machine that could handle our longest workpieces in one go and switch tools fast—without losing accuracy," said the plant’s production manager. “Our components demand tight tolerances, and every minute of downtime eats into our mass production goals." 2. The Solution: Advanced AT-361MY Turning Machine with 1100mm Z-Axis The AT-361MY addressed every challenge with its tailored design for medium and large workpieces: 1100mm Z-Axis Processing Length: Eliminated split production by accommodating long-shaft components (up to 1100mm) in a single machining cycle, cutting process time by 35%. BMT55-12T Power Turret: Equipped with 12 tool stations (TCSM model turret) and a 3.7KW power tool motor, enabling fast, automatic tool switching for composite tasks (turning, drilling, milling). Downtime between tool changes dropped from 20 minutes to under 2 minutes per batch. FANUC 0I-TF Control System: Delivered intuitive operation and precise parameter control, ensuring consistent machining of complex procedures. The system’s fast response reduced programming errors by 40%. Exceptional Precision: X-axis repeatability of 0.003mm, Y-axis 0.005mm, and Z-axis 0.007mm met the strict automotive tolerance requirements, cutting product rejection rates from 8% to 1.2%. 3. Core Performance: Handling Large Workpieces with Power & Accuracy What makes the AT-361MY Turning Machine stand out for medium and large workpiece machining? Its robust specs that balance power and precision: Workpiece Capacity: Maximum swing diameter of 700mm (bed) and 380mm (machining diameter) easily accommodates large discs and housings. Bar processing diameter of 75(92)mm supports versatile material feeding. High-Power Spindle: 11-15KW (Guangyu) spindle motor with A2-8 nose end and 92(106)mm through-hole diameter delivers flexible power—3000(2500)rpm speed handles high-speed cutting of aluminum and low-speed, heavy-load machining of steel. NN3026(3028) bearings (130(140)mm diameter) ensure spindle stability, even during long runs. Smooth Axis Motion: X-axis (230mm travel) and Y-axis (100mm travel) run at 20m/min and 15m/min respectively, driven by 3.0KW servo motors. R32/10 (X/Y) and R40/10 (Z) ball screws minimize friction, maintaining precision at high speeds. Programmable Tailstock: 80mm mandrel outer diameter (MT5 taper) provides reliable support for long workpieces, reducing vibration and improving surface finish—critical for automotive shafts. 4. Structural Design: Durability & Practicality for Industrial Workshops The AT-361MY’s design prioritizes long-term reliability and workshop adaptability—key for high-volume manufacturing: Hard Tracks for All Axes: X, Y, and Z axes use hard tracks, offering strong wear resistance and high load-bearing capacity. Even after 1,000+ hours of operation, the machine maintains consistent precision, reducing maintenance costs. Large-Capacity Water Tank: 300-liter tank ensures effective cooling during long production runs, preventing tool overheating and extending tool life by 25%. Space-Efficient Layout: 355*177cm floor area fits most workshop layouts, while the 6400kg weight ensures stability during heavy machining. 400*230*228cm packaging size simplifies long-distance transportation and on-site deployment. 5. Industry Impact: From Automotive to Hardware—Versatile Performance While the automotive manufacturer initially adopted the AT-361MY for long shafts, its versatility has expanded its use across departments: Mechanical Components: Machines large gears and housings with 380mm maximum diameter, meeting precision needs for industrial machinery. Hardware Accessories: Handles high-volume production of large bolts and fasteners, leveraging the 12-tool turret for multi-step processing. Custom Parts: The FANUC 0I-TF system’s flexibility supports quick programming changes, enabling the manufacturer to take on small-batch, custom orders without sacrificing efficiency. “The AT-361MY isn’t just for long parts—it’s a one-stop machine for most of our machining needs," the production manager noted. “We’ve increased overall output by 28% since installing it." Conclusion: AT-361MY—The Go-To for Precision Long-Workpiece Machining For the automotive parts manufacturer, the Advanced AT-361MY Turning Machine wasn’t just an equipment upgrade—it was a production transformer. Its 1100mm Z-Axis Processing Length solved long-workpiece challenges, while its power turret, precise control, and durable design delivered efficiency and accuracy. Whether you’re machining automotive shafts, mechanical components, or hardware accessories, the AT-361MY balances high-precision performance with multi-functional adaptability—making it a cost-effective solution for industrial manufacturing. Contact the supplier today to learn how this advanced turning machine can meet your medium and large workpiece machining needs.

April 20th-26th THE 19TH CHINA INTERNATIONAL MACHINE TOOL SHOW Dongguan Hongsheng Booth No. A2241 We sincerely invite you to visit

From medical implants to aerospace components, extremely precise parts are the key to keeping some of most critical aspects of our modern world running smoothly. Manufacturing these small, complex parts efficiently, and within demanding tolerances, requires the right state-of-the-art equipment paired with the engineering skills to exploit it. Increasingly such parts are manufactured in a single set-up using mill/turn machinery. This blog is intending to explain how a mill/turn works, how a mill/turn is used in high precision parts manufacturing, and the many benefits of the mill/turn’s combined functionality. What Is a Mill/Turn Machine? A mill/turn machine is a hybrid CNC (computer numerical control) machine that combines both milling (tool rotating) and turning (workpiece rotating) functionalities into one fast, powerful, and flexible machine that can complete complex operations faster and with greater accuracy than traditional machining technologies. While other machines perform a single function, mill/turn machines can accomplish up to four operations at the same time.

Mill/turn machines are a newer technology, and because of that, they are less common in machine shops compared to traditional milling and turning machines. However, combined mill/turn technology enables a wide variety of benefits compared to traditional machines, including: Ability to machine more complex parts Mill/turn machines are able to create more complex and intricate parts without needing to transfer the part from one machine to another. This opens a world of possibilities. Use of this equipment can enable UK manufacturers to take on more complex and higher precision jobs and produce the parts more competitively. Parts that many would perhaps have previously either turned away, or been unable to produce efficiently. Faster operations Because a mill/turn can complete 4 operations at the same time, the total time needed to create each part is significantly reduced. In addition to machining the parts faster, mill/turns can also be set up more quickly than other machines. Most of this time savings is because raw material only needs to be set up once to perform all the different operations, without requiring the part to be adjusted or moved to another machine after each operation. Higher accuracy Because a mill/turn can complete 4 operations at the same time, the total time needed to create each part is significantly reduced. In addition to machining the parts faster, mill/turns can also be set up more quickly than other machines. Most of this time savings is because raw material only needs to be set up once to perform all the different operations, without requiring the part to be adjusted or moved to another machine after each operation. Automation of menial tasks Since most mill/turn machines are newer, they offer more built-in automation than traditional machining equipment. Tasks like loading material, probing, and removing parts are done automatically, freeing up the machinist’s time to do other more interesting and value-added activities. Using mill/turn machines to combine operations, means less machinery – or less floor-space. Fewer machines in turn means reduced operators. It also means less power and compressed air is consumed. All of these reductions combine to deliver cost savings and improve profitability. As the advances in user-friendly CAD/CAM packages with Mill/turn platforms and post-processors, mean it is also much more accessible and no-longer just the preserve of large tier one specialists. And with more machine tool manufacturers beginning to produce Mill/turn technology so it becomes more commonplace and more affordable than you might think. The benefits of this technology is increasingly being harnessed by forward thinking sub-contractors, looking for a competitive edge.